Dealers of PiQ2's CASTLE Software for HPDC simulation. Engineering solution provider of the most commonly used technologies of die castings such as Gravity Die Casting(GDC), High Pressure Die Casting(HPDC) and Low Pressure Die Casting(LPDC). CASTINGS GDC | HPDC | LPDC Read More Die Casting Simulation Giga Castings Manufacturing Support Foundry 4.0 What do we do ? Die Casting KOOLCRAFTS™ is an engineering solution provider of the most commonly used technologies of die castings such as Gravity Die Casting(GDC), High Pressure Die Casting(HPDC) and Low Pressure Die Casting(LPDC). How do we do ? With decades of experience in the field of die castings, professionals of KOOLCRAFTS™ Support your new product development, material&process optimisation turnkey projects and solutions to your day to day challenges. Methods of Operations We use sophisticated technologies from global partners to address the growing demands of the Indian MSMEs and OEMs. By Training, Consulting, Software simulation and building prototypes. Why do we need to Simulate ? Simulation Simulation provides a wide range of benefits. Like, - Identify the problems like porosity, hot/cold spots, dimensional issues, shrinkage well in advance. - Improvement in Product quality, Process efficiency and Tool life. - Reducing physical prototypes and mold trials thereby cost savings - Optimise material, energy, time and process - Respond to your RFQ fastly and more accurately. - Very good marketing tool for new business - Effective collaborative tool for management and technical team meetings. Thereby decisions are faster and various ideas are materialized much faster. - Gives you technical competence over competitors. GIGA CASTINGS What is GIGA CASTING ? GIGA Castings or MEGA Castings are those giant castings that are getting popular as they replace thousands of parts and manufacturing process with single casting. GIGA castings are casted in GIGA press that can achieve 6,000 tons of locking force. What can we do for you ? KOOLCRAFTS™ can provide engineering consultancy over simulation of the GIGA castings. Our software tools specialize in simulating thin wall and high locking forces. Major issues like porosity, filling, dimensional stability are estimated very effectively and accurately. MANUFACTURING SUPPORT Worried about your Manufacturing Challenges ? Most common challenges in the die casting occur due to air, incorrect filling or inadequate solidification phase. Defects like gas porosity and shrinkage porosity are internal and can be ascertained well in advance. Other defects like cracks, cold shut, soldering, flashes, blisters, flowmarks, deformation, sink issues and short shots should also be assessed and eliminated to produce quality die castings. We also signup for turnkey projects for GDC | HPDC | LPDC. Foundry 4.0 Foundry 4.0 In simple, it is the increase in automation of the die casting manufacturing foundry to reduce defects, increase efficiency and effectively use the generated data for profits. How does it work ? It involves less human element and uses data to make smart decisions. For examples, the system can take corrective actions if a machine is not functioning properly. How cool is that ? How does it work ? Pretty simple, it works by collecting data, increasing the automation of individual machines and interconnecting them with other work pieces, and systems. Thereby creating intelligent networks that can control each other autonomously.

KOOLCRAFTS™ Provide design, manufacturing and engineering optimised solutions for the polymer injection moulding, HPDC die casting and metal injection moulding industry. We are an engineering solution and service provider with global technical partnership. Know us more by visiting our website and subscribe to our newsletter. Design, Manufacturing and Optimised Engineering Solutions Contact > DIE CASTINGS GDC | HPDC | LPDC SIMULATION & PROCESS OPTIMISATION GIGA CASTINGS ZINC What can we do ? With 15+ years of experience KOOLCRAFTS™ provides added-value engineering solutions and services to the Polymers and Metal Casting industries, offering design and manufacturing expertise, cost cutting technologies, tooling, Simulation services and trainings in domains like Auto components, electronic systems, packaging, aerospace, mechanical and software engineering. Polymers Injection | Compression & Transfer Engineering solution services for D esign and Development of Mol ds and products. Ensure first time success and be early to market. Titanium INJE CTION MOLDING & PM At KOOLCRAFTS, we are titanium injection molding experts. We pride ourselves on providing turnkey solutions that include everything you need to manufacture quality products using Titanium MIM and powder manufacturing. Die Casting GDC | HPD C | LPDC Die Casting solutions and services including proc ess improvement, Software sim ulatio n services and cost reduction . Partners of PiQ2 world's dedicated HPDC software technology. SHEET METAL DESIGN, DEVELOPMENT & ENGINEERING Cutting plans, Waste elimination, Softwares, Welding a nd Manufacturing. With special expertise in punching & shearing. MIM & CIM INJECTION MOLDING & PM Rich experience in Design and Development of parts and molds for MIM/CIM and P M process . MIM/CIM powders and Technology Trainings. ACADEMY TRAI NINGS At KOOLCRAFTS, we are committed to provide premium training and support services for our customers through Academy. We also provide special training to casting buyers and Sourcing engineers. Our Valued Partners Home About Copyrights Quick Links Products & Services Polymers Castings Academy Login Contact

Reach out to us by Telecall, Emails or Social media for more information and for RFQ. Our email ID : info@koolcrafts.in Office : +91 452 7963987 CONTACT US Address Contact Opening Hours (Indian Standard Time) 718/2, First Level, 8 Main Road, Gomathipuram, Madurai - 625020. TN. INDIA H/p: +91 787 188 0861 Office : +91 452 7963987 info@koolcrafts.in Mon - Fri 8:30 am – 6:00 pm Saturday 9:00 am – 4:30 pm Sunday Weekly Off First Name Last Name Email Message Send Upload Files Log in to use. Thanks for submitting!

"PiQ2: Revolutionary Software for Process Simulation. Uniting advanced physics-based calculations and extensive foundry experience within a single solution. Achieve precision in casting theory with practical insights, easy-to-understand results, and actionable suggestions." DIE CASTING SIMULATION CASTLE, developed by PiQ2, is a cutting-edge software solution for Aluminium, Zinc and Magnesium die casting process simulation and optimisation. CASTLE seamlessly blends advanced mathematical calculations, the laws of physics, and the extensive practical expertise derived from years of experience in the foundry industry. This powerful tool serves as a bridge between the theoretical principles governing casting processes and the invaluable real-world knowledge accumulated within the foundry sector. PiQ2's DNA is a unique amalgamation of metallurgical insights, technological prowess, fluid dynamics understanding, and empirical wisdom. With CASTLE, PiQ2 offers a comprehensive support system tailored to the diverse needs of companies, enabling them to enhance their expertise and operate independently with confidence. SIMULATION serves a multi-faceted role in various aspects of a die casting product development work. Firstly, it functions as a powerful design tool, allowing users to model and analyze various scenarios before implementing them in the real world. This aspect of simulation enables them to fine-tune the designs and optimize performance, ultimately leading to more effective solutions. Secondly , simulation is seen as an integral part of the working method. It is not just a one-time tool used during the design phase but an ongoing process that aids de cisi on-making and problem-solving throughout the entire project lifecycle. By continuously simulating different variables and c onditions, companies can adapt and refine their approach as needed. Lastly , simulation is regarded as a crucial verification tool. It helps companies ensure that their solutions meet the required standards and perform as expected by the customers. The whole process is virtual so product development cost is substantially reduced. CASTLE Your design partner for HPDC processes. With a robust CAD interface as powerful as dedicated CAD software, an intuitive user-friendly interface, accurate simultaneous air and metal flow simulation, and cost-effective technology. For more details Click Here Let’s Work Together Get in touch so we can start working together. First Name Last Name Email Message Thank you for submitting, We will get intouch with you shortly. Send

Latest News 11 Sept 2024 Thixo Magnesium Injection Molding Read More 1 Jul 2024 Unlocking Precision: The Power of Metal Injection Molding (MIM) Read More 7 May 2024 KOOLCRAFTS™: Your Magnesium HPDC Partner Read More

< Back Thixo Magnesium Injection Molding KOOLCRAFTS™ 11 Sept 2024 Thixo Magnesium Injection Molding: A Smarter Way to Make Lightweight Parts As global industries push for lighter, stronger, and more sustainable components, Thixo Magnesium Injection Molding (Thixomolding) is emerging as a highly capable solution. This process bridges the gap between metal casting and plastic injection molding—offering the best of both worlds, especially when magnesium is the metal of choice. What is Thixomolding? Thixomolding is a semi-solid metal injection process where magnesium alloy chips are fed into a heated, enclosed screw barrel. The material is brought into a thixotropic state (part-solid, part-liquid) and then injected into a mold under high speed and pressure. The result is precision magnesium parts with excellent surface finish, high strength, and minimal porosity. Advantages of Thixo Magnesium Injection Molding ✅ Lightweight & Strong Magnesium is the lightest structural metal , offering excellent strength-to-weight ratio—ideal for applications in automotive, electronics, aerospace , and medical devices . ✅ Clean & Eco-Friendly No SF₆ gas required Enclosed system with minimal oxidation Lower emissions and waste Recyclable feedstock and scrap ✅ Excellent Part Quality Minimal porosity and defects Superior dimensional control Good surface finish, often eliminating post-machining Consistent repeatability, even for complex geometries ✅ Fast Production Thixomolding allows for shorter cycle times , making it suitable for medium to high-volume production . How KOOLCRAFTS Supports Customers in Thixomolding At KOOLCRAFTS , we bring a holistic approach to help customers successfully adopt and optimize thixomolding for their magnesium components. 🔧 Tooling & Component Support We help design parts and tooling that are compatible with the unique flow characteristics of thixomolded magnesium, focusing on: Gate and runner planning Wall thickness balance Thermal management Mold cooling and ejection strategy 📋 Collaborative Development Our team works closely with customers from the early concept stage to trial and validation , providing: Design for manufacturability (DFM) input Material selection advice Feedback on defect causes based on physical part observations 🤝 Open to Trials & Co-Development KOOLCRAFTS is open to joint development programs where customers share: Physical part defects Rheology test results Process feedback We combine these insights with our internal studies to help optimize your production process and tooling outcomes. Partner with KOOLCRAFTS for a Confident Thixomolding Journey As magnesium thixomolding gains traction, KOOLCRAFTS stands ready to support engineering teams with real-world guidance , technical collaboration , and a commitment to production success . Let’s work together to build the next generation of lightweight, high-performance magnesium parts . Previous Next

< Back Unlocking Precision: The Power of Metal Injection Molding (MIM) KOOLCRAFTS™ 1 Jul 2024 In the world of precision manufacturing, Metal Injection Molding (MIM) stands out as a powerful process that merges the design flexibility of plastic injection molding with the strength and integrity of metal. It’s an ideal choice for producing complex, high-volume metal parts with excellent mechanical properties and minimal material waste. What is Metal Injection Molding? Metal Injection Molding is a manufacturing process that combines finely-powdered metals with a binder material to create a "feedstock" suitable for injection molding. This feedstock is then injected into a mold cavity to form the desired shape. Once molded, the binder is removed, and the part is sintered to achieve its final density and strength — often comparable to wrought metal. Why Choose MIM? MIM is particularly suited for components that are: Small and intricate with tight tolerances Needed in medium to high volumes Required to have superior surface finishes Made from hard-to-machine materials like stainless steel, tool steels, or titanium alloys Key Advantages: Complex Geometry: MIM can achieve design features that are difficult or expensive using traditional machining or casting. Material Efficiency: Minimal waste thanks to near-net shape forming. Cost-Effective: Economical for high-volume production compared to CNC machining for similar complexity. High Performance: Sintered parts can offer excellent strength, hardness, and corrosion resistance. Common Applications: Medical and dental devices Automotive parts Consumer electronics Defense and aerospace components Industrial tools and hardware Metal Injection Molding is a compelling solution for industries that demand both complexity and performance in small parts. As technology evolves, MIM continues to gain traction as a go-to process for innovation-driven manufacturing. KOOLCRAFTS can cater to your MIM requirements with technical expertise and quality-focused solutions. Whether it's prototyping or production, we’re here to support your precision manufacturing needs. Previous Next

"Moldex3D: Leading Simulation Software for Plastic Injection Molding. Optimize your manufacturing processes with Moldex3D's cutting-edge simulation tools. Achieve precision, reduce defects, and enhance efficiency. Learn more!" About CoreTech System Co., Ltd. (Moldex3D) has been providing the professional CAE analysis solution “Moldex” series for the plastic injection molding industry since 1995, and the current product “Moldex3D” is marketed worldwide. Committed to providing advanced technologies and solutions to meet industrial demands, CoreTech System has extended its sales and service network to provide local, immediate, and professional service. CoreTech System presents innovative technology, which helps customers troubleshoot from product design to development, optimize design patterns, shorten time-to-market, and maximize product return on investment (ROI). More information can be found on Moldex3D Website: Moldex3D | Plastic Injection Molding Simulation Software Let’s Work Together Get in touch so we can start working together. First Name Last Name Email Message Thank you for submitting, We will get intouch with you shortly. Send

Copyrights All names, labels, logos and products mentioned on the KOOLCRAFTS™ website belong to their respective owners and are used here with the express permission of the owner. All text and image documents on this website are protected and may not be stored, copied or distributed without prior written consent by M/s.KOOLCRAFTS™, Madurai. TN. INDIA. All third-party contributions are marked as such. The reproduction, modification, distribution and any kind of usage requires the written consent of the respective author or creator. KOOLCRAFTS™ website uses free stock images from Adobe, we are thankful for their standard license for our usage. All credits to the owners of the pictures as marked in the adobe website. Data and files offered for download are personalized and may not be copied or distributed. Failure to comply may be considered an offense. KOOLCRAFTS™ is an under-registration trademark. © Copyright 2025, KOOLCRAFTS™, Madurai, TN. INDIA. All Rights Reserved.