Authorised resellers of MOLDEX3D and Indian Dealer of HPDC-CASTLE, Italy software. We also provide manufacturing consultancy for designing better tools and dies for injection molding and die casting. Products & Services Metals & Polymers Partner with KOOLCRAFTS™ to address your requirements in metals and polymer applications. We cater from product development stage to SOP of your products. Our offering : Plastic Injection Molding Rubber Injection Molding Rubber compression Molding Die casting - GDC | HPDC | LPDC Thermoset Injection Molding LSR - Liquid Silicon Rubber Molding Metal Injection Molding Titanium Injection Molding Sheetmetal Stampings Engineering & Consultancy KOOLCRAFTS™, has been forerunner of delivering solutions to customers in the areas of Product Design and Development, contract manufacturing, Die casting, thin wall applications, Turnkey Setup, Machine building, Mold design for plastics injection molding, rubber compression and injection molding, sheetmetal applications and Special materials like Titanium. Our team and partners specialize in the latest technology and software application. Manufacturing KOOLCRAFTS™ has manufacturing partners in Vasai, Chennai, Coimbatore and Madurai for plastic, die casting and rubber molding applications. With in-house resources including design know-how, tool-room, engineering, account management, and quality control, we are uniquely equipped to deliver on manufacturing while guaranteeing exceptional quality and price competitiveness. Education and Training At KOOLCRAFTS™ we believe in education and training of our staffs and most importantly to our clients to stay updated with the technologies we cater. This is critical to building a sustainable future and business environment. Our training rooms are well equipped with monitors and display units to help the students in clear understanding and interactive sessions. Leave your request First name Last name Email Code Phone Select a Service Choose an option Give us more details Submit Thank you! One of our colleagues will revert to you shortly.

Latest News 11 Sept 2024 Thixo Magnesium Injection Molding Read More 1 Jul 2024 Unlocking Precision: The Power of Metal Injection Molding (MIM) Read More 7 May 2024 KOOLCRAFTS™: Your Magnesium HPDC Partner Read More

< Back Unlocking Precision: The Power of Metal Injection Molding (MIM) KOOLCRAFTS™ 1 Jul 2024 In the world of precision manufacturing, Metal Injection Molding (MIM) stands out as a powerful process that merges the design flexibility of plastic injection molding with the strength and integrity of metal. It’s an ideal choice for producing complex, high-volume metal parts with excellent mechanical properties and minimal material waste. What is Metal Injection Molding? Metal Injection Molding is a manufacturing process that combines finely-powdered metals with a binder material to create a "feedstock" suitable for injection molding. This feedstock is then injected into a mold cavity to form the desired shape. Once molded, the binder is removed, and the part is sintered to achieve its final density and strength — often comparable to wrought metal. Why Choose MIM? MIM is particularly suited for components that are: Small and intricate with tight tolerances Needed in medium to high volumes Required to have superior surface finishes Made from hard-to-machine materials like stainless steel, tool steels, or titanium alloys Key Advantages: Complex Geometry: MIM can achieve design features that are difficult or expensive using traditional machining or casting. Material Efficiency: Minimal waste thanks to near-net shape forming. Cost-Effective: Economical for high-volume production compared to CNC machining for similar complexity. High Performance: Sintered parts can offer excellent strength, hardness, and corrosion resistance. Common Applications: Medical and dental devices Automotive parts Consumer electronics Defense and aerospace components Industrial tools and hardware Metal Injection Molding is a compelling solution for industries that demand both complexity and performance in small parts. As technology evolves, MIM continues to gain traction as a go-to process for innovation-driven manufacturing. KOOLCRAFTS can cater to your MIM requirements with technical expertise and quality-focused solutions. Whether it's prototyping or production, we’re here to support your precision manufacturing needs. Previous Next

KOOLCRAFTS™ is a Madurai based Engineering solutions and service consultancy, reliable and affordable services to various manufacturing and R&D houses in India and aboad. KOOLCRAFTS™ specialise in injection molding, MIM and HPDC die casting technologies. About Us We work together with our clients for the big catch, we are KOOLCRAFTS™ Get to Know Us KOOLCRAFTS™ started its operation in the year 2019 from the temple city Madurai, TN, INDIA. Started as a small scale unit it has grown into medium scale manufacturing, engineering consultancy and a training center for injection molding and die casting technologies. KOOLCRAFTS™ is registered MSME under Udyam. Udyam registration is a general certification that allows micro, small, and medium enterprises to register themselves with the government. This registration provides the MSME with a commendation certificate and a unique identity number. Our Approach KOOLCRAFTS™ is a client-focused firm providing Manufacturing, Sales & Consulting services to various clients across India and abroad. Highly experienced with a diverse engineering skill set, KOOLCRAFTS™ supports clients with the best tools to address their business challenges in production, engineering and supply chain through robust process design and support services. We partner with global players to bring the best to our clients, thereby helping localizing of imports and active participation to make India self reliant. OUR MISSION Our core goal is to offer the best technology and engineering solution to our customers at an affordable rate in the stipulated timeframe. OUR VISION Our vision is to strive to become a professional, passionate and trusted partner and one-stop-shop for our clients. Certification and Registrations Registration Micro Small and Medium Enterprises under Udyam scheme from the Government of India. Goods and Service Tax Registration under Government of India https://www.gst.gov.in/ The Mandatory registration for Import and Export of Goods and Services under Director General of Foreign Trade , Government of India. Authorized Dealer Code Bank Account Registration Advisory listed under DGFT and Registered in Sea and Air Ports of India for IMPEX. Tax Collection Account Number. This is used to account for Income Tax under Income Tax department , Government of India.

Dealers of PiQ2's CASTLE Software for HPDC simulation. Engineering solution provider of the most commonly used technologies of die castings such as Gravity Die Casting(GDC), High Pressure Die Casting(HPDC) and Low Pressure Die Casting(LPDC). CASTINGS GDC | HPDC | LPDC Read More Die Casting Simulation Giga Castings Manufacturing Support Foundry 4.0 What do we do ? Die Casting KOOLCRAFTS™ is an engineering solution provider of the most commonly used technologies of die castings such as Gravity Die Casting(GDC), High Pressure Die Casting(HPDC) and Low Pressure Die Casting(LPDC). How do we do ? With decades of experience in the field of die castings, professionals of KOOLCRAFTS™ Support your new product development, material&process optimisation turnkey projects and solutions to your day to day challenges. Methods of Operations We use sophisticated technologies from global partners to address the growing demands of the Indian MSMEs and OEMs. By Training, Consulting, Software simulation and building prototypes. Why do we need to Simulate ? Simulation Simulation provides a wide range of benefits. Like, - Identify the problems like porosity, hot/cold spots, dimensional issues, shrinkage well in advance. - Improvement in Product quality, Process efficiency and Tool life. - Reducing physical prototypes and mold trials thereby cost savings - Optimise material, energy, time and process - Respond to your RFQ fastly and more accurately. - Very good marketing tool for new business - Effective collaborative tool for management and technical team meetings. Thereby decisions are faster and various ideas are materialized much faster. - Gives you technical competence over competitors. GIGA CASTINGS What is GIGA CASTING ? GIGA Castings or MEGA Castings are those giant castings that are getting popular as they replace thousands of parts and manufacturing process with single casting. GIGA castings are casted in GIGA press that can achieve 6,000 tons of locking force. What can we do for you ? KOOLCRAFTS™ can provide engineering consultancy over simulation of the GIGA castings. Our software tools specialize in simulating thin wall and high locking forces. Major issues like porosity, filling, dimensional stability are estimated very effectively and accurately. MANUFACTURING SUPPORT Worried about your Manufacturing Challenges ? Most common challenges in the die casting occur due to air, incorrect filling or inadequate solidification phase. Defects like gas porosity and shrinkage porosity are internal and can be ascertained well in advance. Other defects like cracks, cold shut, soldering, flashes, blisters, flowmarks, deformation, sink issues and short shots should also be assessed and eliminated to produce quality die castings. We also signup for turnkey projects for GDC | HPDC | LPDC. Foundry 4.0 Foundry 4.0 In simple, it is the increase in automation of the die casting manufacturing foundry to reduce defects, increase efficiency and effectively use the generated data for profits. How does it work ? It involves less human element and uses data to make smart decisions. For examples, the system can take corrective actions if a machine is not functioning properly. How cool is that ? How does it work ? Pretty simple, it works by collecting data, increasing the automation of individual machines and interconnecting them with other work pieces, and systems. Thereby creating intelligent networks that can control each other autonomously.

KOOLCRAFTS™ Provide design, manufacturing and engineering optimised solutions for the polymer injection moulding, HPDC die casting and metal injection moulding industry. We are an engineering solution and service provider with global technical partnership. Know us more by visiting our website and subscribe to our newsletter. Engineering Solutions for Advanced Manufacturing Contact > Die Casting • Simulation • Process Optimization • Tooling • Polymers • Special Materials • Manufacturing From product development to production — we help manufacturers design better parts, optimize processes, reduce cost and bring products to production. DIE CASTINGS GDC | HPDC | LPDC SIMULATION & PROCESS OPTIMISATION GIGA CASTINGS ZINC What can we do ? With 15+ years of experience KOOLCRAFTS™ provides added-value engineering solutions and services to the Polymers and Metal Casting industries, offering design and manufacturing expertise, cost cutting technologies, tooling, Simulation services and trainings in domains like Auto components, electronic systems, packaging, aerospace, mechanical and software engineering. Polymers Injection | Compression & Transfer Engineering solution services for D esign and Development of Mol ds and products. Ensure first time success and be early to market. Titanium INJE CTION MOLDING & PM At KOOLCRAFTS, we are titanium injection molding experts. We pride ourselves on providing turnkey solutions that include everything you need to manufacture quality products using Titanium MIM and powder manufacturing. Die Casting GDC | HPD C | LPDC Die Casting solutions and services including proc ess improvement, Software sim ulatio n services and cost reduction . Partners of PiQ2 world's dedicated HPDC software technology. SHEET METAL DESIGN, DEVELOPMENT & ENGINEERING Cutting plans, Waste elimination, Softwares, Welding a nd Manufacturing. With special expertise in punching & shearing. MIM & CIM INJECTION MOLDING & PM Rich experience in Design and Development of parts and molds for MIM/CIM and P M process . MIM/CIM powders and Technology Trainings. ACADEMY TRAI NINGS At KOOLCRAFTS, we are committed to provide premium training and support services for our customers through Academy. We also provide special training to casting buyers and Sourcing engineers. Our Valued Partners Home About Copyrights Quick Links Products & Services Polymers Castings Academy Login Contact

< Back Thixo Magnesium Injection Molding KOOLCRAFTS™ 11 Sept 2024 Thixo Magnesium Injection Molding: A Smarter Way to Make Lightweight Parts As global industries push for lighter, stronger, and more sustainable components, Thixo Magnesium Injection Molding (Thixomolding) is emerging as a highly capable solution. This process bridges the gap between metal casting and plastic injection molding—offering the best of both worlds, especially when magnesium is the metal of choice. What is Thixomolding? Thixomolding is a semi-solid metal injection process where magnesium alloy chips are fed into a heated, enclosed screw barrel. The material is brought into a thixotropic state (part-solid, part-liquid) and then injected into a mold under high speed and pressure. The result is precision magnesium parts with excellent surface finish, high strength, and minimal porosity. Advantages of Thixo Magnesium Injection Molding ✅ Lightweight & Strong Magnesium is the lightest structural metal , offering excellent strength-to-weight ratio—ideal for applications in automotive, electronics, aerospace , and medical devices . ✅ Clean & Eco-Friendly No SF₆ gas required Enclosed system with minimal oxidation Lower emissions and waste Recyclable feedstock and scrap ✅ Excellent Part Quality Minimal porosity and defects Superior dimensional control Good surface finish, often eliminating post-machining Consistent repeatability, even for complex geometries ✅ Fast Production Thixomolding allows for shorter cycle times , making it suitable for medium to high-volume production . How KOOLCRAFTS Supports Customers in Thixomolding At KOOLCRAFTS , we bring a holistic approach to help customers successfully adopt and optimize thixomolding for their magnesium components. 🔧 Tooling & Component Support We help design parts and tooling that are compatible with the unique flow characteristics of thixomolded magnesium, focusing on: Gate and runner planning Wall thickness balance Thermal management Mold cooling and ejection strategy 📋 Collaborative Development Our team works closely with customers from the early concept stage to trial and validation , providing: Design for manufacturability (DFM) input Material selection advice Feedback on defect causes based on physical part observations 🤝 Open to Trials & Co-Development KOOLCRAFTS is open to joint development programs where customers share: Physical part defects Rheology test results Process feedback We combine these insights with our internal studies to help optimize your production process and tooling outcomes. Partner with KOOLCRAFTS for a Confident Thixomolding Journey As magnesium thixomolding gains traction, KOOLCRAFTS stands ready to support engineering teams with real-world guidance , technical collaboration , and a commitment to production success . Let’s work together to build the next generation of lightweight, high-performance magnesium parts . Previous Next

Discover exciting mechanical engineering jobs in Madurai at Koolcrafts. Apply now for rewarding opportunities in the polymers industry! Application Executive (P OLYMERS ) Apply Now Role Description As an Application Executive, you will be responsible for the technical activities. You will also collaborate with cross-functional teams to identify business opportunities and provide solutions to our esteemed customers technically. Necessary training, and support will be offered. The job involves travel. Qualifications A Diploma or Bachelor's degree in Mechanical, Metallurgy, Polymer Science, or a related field is preferred FRESH or 2 years of experience as a Design, Process or Development engineer or a similar role. Experience in flow analysis software, Manufacturing, and Tooling is an added advantage. Good analytical and problem-solving skills to identify, troubleshoot, and support our customers in their challenges. Ability to work independently as well as in a team environment Effective communication and interpersonal skills. Location Madurai, TN. INDIA. Join Us First name Last name Email Phone Present Location Link to CV/LinkedIn Profile Apply Thank you! We’ll get in touch with you.

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Reach out to us by Telecall, Emails or Social media for more information and for RFQ. Our email ID : info@koolcrafts.in Office : +91 452 7963987 CONTACT US Address Contact Opening Hours (Indian Standard Time) 718/2, First Level, 8 Main Road, Gomathipuram, Madurai - 625020. TN. INDIA H/p: +91 787 188 0861 Office : +91 452 7963987 info@koolcrafts.in Mon - Fri 8:30 am – 6:00 pm Saturday 9:00 am – 4:30 pm Sunday Weekly Off First Name Last Name Email Message Send Upload Files Log in to use. Thanks for submitting!