Application Executive (NON FERROUS ) Apply Now Role Description As an Application Executive, you will be responsible for the technical activities. You will also collaborate with cross-functional teams to identify business opportunities and provide solutions to our esteemed customers technically. Necessary training, and support will be offered. The job involves travel. Qualifications A Diploma or Bachelor's degree in Mechanical, Metallurgy or a related field is preferred FRESH or 2 years of experience as a Design, Process or Development engineer or a similar role in die casting facility. Experience in flow analysis software, Manufacturing, and Tooling is an added advantage. Good analytical and problem-solving skills to identify, troubleshoot, and support our customers in their challenges. Ability to work independently as well as in a team environment Effective communication and interpersonal skills. Location Madurai, TN. INDIA. Join Us First name Last name Email Phone Present Location Link to CV/LinkedIn Profile Apply Thank you! We’ll get in touch with you.

< Back Unlocking Precision: The Power of Metal Injection Molding (MIM) KOOLCRAFTS™ 1 Jul 2024 In the world of precision manufacturing, Metal Injection Molding (MIM) stands out as a powerful process that merges the design flexibility of plastic injection molding with the strength and integrity of metal. It’s an ideal choice for producing complex, high-volume metal parts with excellent mechanical properties and minimal material waste. What is Metal Injection Molding? Metal Injection Molding is a manufacturing process that combines finely-powdered metals with a binder material to create a "feedstock" suitable for injection molding. This feedstock is then injected into a mold cavity to form the desired shape. Once molded, the binder is removed, and the part is sintered to achieve its final density and strength — often comparable to wrought metal. Why Choose MIM? MIM is particularly suited for components that are: Small and intricate with tight tolerances Needed in medium to high volumes Required to have superior surface finishes Made from hard-to-machine materials like stainless steel, tool steels, or titanium alloys Key Advantages: Complex Geometry: MIM can achieve design features that are difficult or expensive using traditional machining or casting. Material Efficiency: Minimal waste thanks to near-net shape forming. Cost-Effective: Economical for high-volume production compared to CNC machining for similar complexity. High Performance: Sintered parts can offer excellent strength, hardness, and corrosion resistance. Common Applications: Medical and dental devices Automotive parts Consumer electronics Defense and aerospace components Industrial tools and hardware Metal Injection Molding is a compelling solution for industries that demand both complexity and performance in small parts. As technology evolves, MIM continues to gain traction as a go-to process for innovation-driven manufacturing. KOOLCRAFTS can cater to your MIM requirements with technical expertise and quality-focused solutions. Whether it's prototyping or production, we’re here to support your precision manufacturing needs. Previous Next

Page Title This is a Paragraph. Click on "Edit Text" or double click on the text box to start editing the content and make sure to add any relevant details or information that you want to share with your visitors. Small Title This is a Paragraph. Click on "Edit Text" or double click on the text box to start editing the content and make sure to add any relevant details or information that you want to share with your visitors. Small Title This is a Paragraph. Click on "Edit Text" or double click on the text box to start editing the content and make sure to add any relevant details or information that you want to share with your visitors. Small Title This is a Paragraph. Click on "Edit Text" or double click on the text box to start editing the content and make sure to add any relevant details or information that you want to share with your visitors.

"PiQ2: Revolutionary Software for Process Simulation. Uniting advanced physics-based calculations and extensive foundry experience within a single solution. Achieve precision in casting theory with practical insights, easy-to-understand results, and actionable suggestions." DIE CASTING SIMULATION CASTLE, developed by PiQ2, is a cutting-edge software solution for Aluminium, Zinc and Magnesium die casting process simulation and optimisation. CASTLE seamlessly blends advanced mathematical calculations, the laws of physics, and the extensive practical expertise derived from years of experience in the foundry industry. This powerful tool serves as a bridge between the theoretical principles governing casting processes and the invaluable real-world knowledge accumulated within the foundry sector. PiQ2's DNA is a unique amalgamation of metallurgical insights, technological prowess, fluid dynamics understanding, and empirical wisdom. With CASTLE, PiQ2 offers a comprehensive support system tailored to the diverse needs of companies, enabling them to enhance their expertise and operate independently with confidence. SIMULATION serves a multi-faceted role in various aspects of a die casting product development work. Firstly, it functions as a powerful design tool, allowing users to model and analyze various scenarios before implementing them in the real world. This aspect of simulation enables them to fine-tune the designs and optimize performance, ultimately leading to more effective solutions. Secondly , simulation is seen as an integral part of the working method. It is not just a one-time tool used during the design phase but an ongoing process that aids de cisi on-making and problem-solving throughout the entire project lifecycle. By continuously simulating different variables and c onditions, companies can adapt and refine their approach as needed. Lastly , simulation is regarded as a crucial verification tool. It helps companies ensure that their solutions meet the required standards and perform as expected by the customers. The whole process is virtual so product development cost is substantially reduced. CASTLE Your design partner for HPDC processes. With a robust CAD interface as powerful as dedicated CAD software, an intuitive user-friendly interface, accurate simultaneous air and metal flow simulation, and cost-effective technology. For more details Click Here Let’s Work Together Get in touch so we can start working together. First Name Last Name Email Message Thank you for submitting, We will get intouch with you shortly. Send

"Moldex3D: Leading Simulation Software for Plastic Injection Molding. Optimize your manufacturing processes with Moldex3D's cutting-edge simulation tools. Achieve precision, reduce defects, and enhance efficiency. Learn more!" About CoreTech System Co., Ltd. (Moldex3D) has been providing the professional CAE analysis solution “Moldex” series for the plastic injection molding industry since 1995, and the current product “Moldex3D” is marketed worldwide. Committed to providing advanced technologies and solutions to meet industrial demands, CoreTech System has extended its sales and service network to provide local, immediate, and professional service. CoreTech System presents innovative technology, which helps customers troubleshoot from product design to development, optimize design patterns, shorten time-to-market, and maximize product return on investment (ROI). More information can be found on Moldex3D Website: Moldex3D | Plastic Injection Molding Simulation Software Let’s Work Together Get in touch so we can start working together. First Name Last Name Email Message Thank you for submitting, We will get intouch with you shortly. Send

Discover exciting mechanical engineering jobs in Madurai at Koolcrafts. Apply now for rewarding opportunities in the polymers industry! Application Executive (P OLYMERS ) Apply Now Role Description As an Application Executive, you will be responsible for the technical activities. You will also collaborate with cross-functional teams to identify business opportunities and provide solutions to our esteemed customers technically. Necessary training, and support will be offered. The job involves travel. Qualifications A Diploma or Bachelor's degree in Mechanical, Metallurgy, Polymer Science, or a related field is preferred FRESH or 2 years of experience as a Design, Process or Development engineer or a similar role. Experience in flow analysis software, Manufacturing, and Tooling is an added advantage. Good analytical and problem-solving skills to identify, troubleshoot, and support our customers in their challenges. Ability to work independently as well as in a team environment Effective communication and interpersonal skills. Location Madurai, TN. INDIA. Join Us First name Last name Email Phone Present Location Link to CV/LinkedIn Profile Apply Thank you! We’ll get in touch with you.

KOOLCRAFTS™ offers comprehensive training and educational services to corporate clients and budding engineers in the field of polymer science, casting, foundry operations, material science, design of injection and compression tools and partner software programs. ACADEMY TRAINING | SUPPORT | MAINTENANCE | EDUCATION Read More Academic Services KOOLCRAFTS™ offers comprehensive training and educational services to corporate clients and budding engineers in the field of polymer science, casting, foundry operations, material science, design of injection and compression tools and partner software programs. Understanding the basics forms the building block of learning process, we help the participants learn "Block by Block" which is also the tag line of our business. Participants are exposed to some of the practical case studies for easy understanding. With the best infrastructure and ambience the participants are able to invest their time peacefully towards learning the best. The agenda is usually standard but tailored to customer needs at times. There by we are able to extend the support to the customer to understand and address their critical business issues. Our Academy also provides maintenance and support services to our partner solutions, trainings to educational institutions, webinars&seminars and more... TRAININGS SUPPORT MAINTENANCE EDUCATION Write to us for more details Enter your email here I need Academy details Thanks for submitting! We will reply to your email shortly.

< Back Thixo Magnesium Injection Molding KOOLCRAFTS™ 11 Sept 2024 Thixo Magnesium Injection Molding: A Smarter Way to Make Lightweight Parts As global industries push for lighter, stronger, and more sustainable components, Thixo Magnesium Injection Molding (Thixomolding) is emerging as a highly capable solution. This process bridges the gap between metal casting and plastic injection molding—offering the best of both worlds, especially when magnesium is the metal of choice. What is Thixomolding? Thixomolding is a semi-solid metal injection process where magnesium alloy chips are fed into a heated, enclosed screw barrel. The material is brought into a thixotropic state (part-solid, part-liquid) and then injected into a mold under high speed and pressure. The result is precision magnesium parts with excellent surface finish, high strength, and minimal porosity. Advantages of Thixo Magnesium Injection Molding ✅ Lightweight & Strong Magnesium is the lightest structural metal , offering excellent strength-to-weight ratio—ideal for applications in automotive, electronics, aerospace , and medical devices . ✅ Clean & Eco-Friendly No SF₆ gas required Enclosed system with minimal oxidation Lower emissions and waste Recyclable feedstock and scrap ✅ Excellent Part Quality Minimal porosity and defects Superior dimensional control Good surface finish, often eliminating post-machining Consistent repeatability, even for complex geometries ✅ Fast Production Thixomolding allows for shorter cycle times , making it suitable for medium to high-volume production . How KOOLCRAFTS Supports Customers in Thixomolding At KOOLCRAFTS , we bring a holistic approach to help customers successfully adopt and optimize thixomolding for their magnesium components. 🔧 Tooling & Component Support We help design parts and tooling that are compatible with the unique flow characteristics of thixomolded magnesium, focusing on: Gate and runner planning Wall thickness balance Thermal management Mold cooling and ejection strategy 📋 Collaborative Development Our team works closely with customers from the early concept stage to trial and validation , providing: Design for manufacturability (DFM) input Material selection advice Feedback on defect causes based on physical part observations 🤝 Open to Trials & Co-Development KOOLCRAFTS is open to joint development programs where customers share: Physical part defects Rheology test results Process feedback We combine these insights with our internal studies to help optimize your production process and tooling outcomes. Partner with KOOLCRAFTS for a Confident Thixomolding Journey As magnesium thixomolding gains traction, KOOLCRAFTS stands ready to support engineering teams with real-world guidance , technical collaboration , and a commitment to production success . Let’s work together to build the next generation of lightweight, high-performance magnesium parts . Previous Next

Latest News 11 Sept 2024 Thixo Magnesium Injection Molding Read More 1 Jul 2024 Unlocking Precision: The Power of Metal Injection Molding (MIM) Read More 7 May 2024 KOOLCRAFTS™: Your Magnesium HPDC Partner Read More